P / 03 — Product

Helical gearboxes: parallel-shaft, highly efficient.

Helical gearboxes are the robust choice for parallel shafts: single- or multi-stage, with ratios from i = 1.25 to 500 — and an efficiency that, in continuous operation, saves energy costs with every percentage point.

  • ≥ 98 % per stage
  • parallel-shaft
  • multi-stage
  • maintenance-friendly
The challenge

On a continuous runner, every wasted percentage point of efficiency adds up over the years to real energy costs. And gearing or bearings that do not suit the application take their revenge — in noise, wear and maintenance standstills.

Our answer

We match gearing quality, bearings and lubrication to your operating conditions and design deliberately for efficiency — from 98 % per stage, robust and accessible for maintenance.

/ Technical data

The key figures at a glance.

Series reference values — the final design is always based on your load profile.

≥ 98% / stage
Efficiency
parallel-shaft
Configuration
1 – 4stages
Number of stages
i = 1.25 – 500
Ratio
single- & multi-stage, combined
Design
Solid · hollow · shaft-mounted
Shaft
Helical Gearboxes
/ How it works

How the Helical Gearboxes works.

01

Direct mesh

Power is transmitted directly via cylindrical gears. Spur toothing generates no axial forces; helical toothing enables quieter running at the cost of higher bearing loads.

02

Efficiency over the operating life

High efficiency reduces energy costs and heat input. Over years of continuous operation, that is a tangible cost advantage.

03

Easy to maintain

A clear layout and good accessibility make inspection and service fast — less downtime during maintenance.

/ Applications

Where our drives work.

For efficient continuous runners and wherever robustness and simple maintenance come first.

  • Belt conveyors and continuous conveyors
  • Pump and fan drives
  • Agitators and mixers
  • Roller and calender drives
  • General mechanical engineering
  • Drives in water treatment
/ Design & engineering

The knowledge behind the design.

A helical gearbox is the right choice when:

  • input and output sit on parallel shafts,
  • high efficiency in continuous operation counts,
  • simple maintenance and good accessibility matter,
  • robustness and a favourable price-performance ratio are required.

Only one mesh point per stage

The direct, parallel tooth mesh produces no transverse forces from inclined contact — resulting in the high efficiency of around 98 % per stage.

Noise & running smoothness

Helical toothing runs more quietly than spur toothing but generates axial forces that the bearings must absorb. We choose the gearing to match speed and noise requirements.

Economy over the operating life

For continuous runners, even a few percentage points of efficiency add up to noticeable energy costs — the design therefore specifically optimises for η.

Key terms explained
Efficiency η

The share of input power that arrives at the output as usable power. In multi-stage gearboxes, the stage efficiencies multiply — every percentage point counts in continuous operation.

Configuration (coaxial / parallel / right-angle)

The position of input and output relative to each other: coaxial (single axis, planetary), parallel-shaft (helical) or at an angle (bevel/crown gear). It determines installation space, stiffness and integration.

Gearing quality

Manufacturing accuracy of the teeth (e.g. per DIN/ISO quality grades). Higher quality means smoother running, lower wear and better efficiency.

Ratio i

Ratio of input to output speed (i = n_in / n_out). A high ratio converts high speed into high torque — achievable across multiple stages.

Lubrication & sealing

Lubricant film, viscosity, lubricant selection and sealing concept determine service life and maintenance effort — matched to speed, temperature, mounting position and ambient conditions.

/ ATP Engineering

Helical Gearboxes by ATP — designed for your real load spectrum, not picked from a catalogue.

/ Why ATP

What sets us apart from off-the-shelf.

Designed for your load profile

We calculate every gearbox on the actual load spectrum and the real operating conditions of your plant — not merely on a theoretical nominal rating.

Brand-independent service

We maintain, repair and replace gearboxes from all manufacturers — including reverse engineering of legacy equipment and spare parts to original dimensions or with an improved design.

Fast support when it matters most

Downtime does not keep office hours. Our service hotline is staffed around the clock — we assess the situation, agree the next steps with you and dispatch our service technicians right away.

Engineering from Austria

Design, manufacturing and service from a single source in Marchtrenk — since 1995. Short paths, dedicated contacts, full responsibility for the result.

/ FAQ

Frequently asked questions.

  • / 01When is a helical gearbox the right choice?+
    Whenever input and output are parallel and high efficiency, robustness and simple maintenance come first — for example in continuous runners such as conveyors, pumps or fans.
  • / 02How high is the efficiency?+
    Per stage, well-designed helical gearboxes achieve around 98 % and more. In multi-stage configurations the stage efficiencies multiply accordingly.
  • / 03Do you also supply multi-stage or combined configurations?+
    Yes. We build single- and multi-stage helical gearboxes as well as combinations with planetary or bevel gear stages, matched to your ratio and installation space.

Efficiency that pays off.

Tell us power, ratio and application — we will propose the most economical design for your continuous operation.

+43 7243 51472-0