B / 01 — Industry

Steel & metals: Heat. Load. Shock.

Rolling shocks, radiant heat, mill scale, reversing every few seconds — few environments wear out a drive faster than a steel mill. We design gearboxes for exactly these loads, so your line keeps running when it counts.

  • Shock and alternating loads
  • High ambient temperatures
  • Continuous operation
/ The challenge

Here, shock loading is the normal case.

Rolling stands, scrap shears and converter tilting drives hammer load peaks into the drivetrain with every pass — peaks that age a gearbox selected by nominal rating well before its time. And when it fails, it is not one unit that stops but the whole line behind it — amid heat, mill scale and running production.

  • Impact and shock loads far above the nominal load
  • Radiant heat, mill scale and dust at the drive
  • Reversing and starting torques every few seconds
  • Downtime costs of thousands of euros per hour
/ Our solution

Designed for the most demanding operating conditions.

We calculate with what actually arrives in the mill: the real load spectrum, shock peaks included — not a nominal rating from a catalogue. Built in Marchtrenk, serviced brand-independently.

01

Calculated on the load spectrum

Shock peaks, reversing operation, load reversals and starting torques flow into the design — for drives that withstand plant reality with safety reserves.

02

Hot, dusty, continuous

We match materials, sealing systems and the lubrication concept to temperature and mill-scale ingress — so service life does not end at the seal.

03

Service that prevents downtime

Inspection, repair, retrofit, 24/7 emergency service — brand-independent, on site within the DACH region in under 24 hours.

/ Applications

Where we are at work.

We know the drives of heavy industry — and their load profiles.

  • Rolling stand and continuous casting drives
  • Crane systems for converters, ladles, coils
  • Scrap shear, slab and forging drives
  • Sintering and pelletising plants
  • Conveyor and reel drives
  • Converter and ladle tilting drives
/ Design & engineering

The knowledge behind the design.

What matters for drives in the steel and metals industry:

  • a high service factor for shock and peak loads,
  • resistance to temperature and mill scale at the installation site,
  • a robust design for reversing and continuous operation,
  • fast spare-parts and emergency supply.

Applying the shock factor correctly

Rolling stands, shears and tilting drives generate load peaks far above the nominal load. Shock and load spectra are accounted for in the design of gearing, bearings and shafts.

Heat, mill scale, continuous load

We match materials, sealing systems and the lubrication concept to radiant heat and to the dust and mill scale at the installation site.

Brand-independent service

We maintain, repair and retrofit gearboxes from all manufacturers in your plant — including reverse engineering and spare-parts manufacture to original dimensions.

Key terms explained
Service factor KA

A safety margin that accounts for the shock and overload character of the application. Shock-loaded drives (e.g. crushers, shears) require a significantly higher factor than uniformly running machines.

Load spectrum

The time-based distribution of all occurring loads — continuous load, peaks, starting and shock torques. A serious design calculation works with the load spectrum, not with a single nominal rating.

Reversing operation

Frequent change of rotation direction. It stresses gearing and bearings particularly hard through load reversals and must be specifically accounted for in the design.

Lubrication & sealing

Lubricant film, viscosity, lubricant selection and sealing concept determine service life and maintenance effort — matched to speed, temperature, mounting position and ambient conditions.

Retrofit

Modernisation or general overhaul of an existing drive instead of buying new — often with an improved design and shorter delivery time.

/ From our own production

Drives for Steel & Metals Industry — designed, built and tested in Marchtrenk, Austria.

/ Why ATP

Your partner for Steel & Metals Industry.

Designed for your load profile

We calculate every gearbox on the actual load spectrum and the real operating conditions of your plant — not merely on a theoretical nominal rating.

Brand-independent service

We maintain, repair and replace gearboxes from all manufacturers — including reverse engineering of legacy equipment and spare parts to original dimensions or with an improved design.

Fast support when it matters most

Downtime does not keep office hours. Our service hotline is staffed around the clock — we assess the situation, agree the next steps with you and dispatch our service technicians right away.

Engineering from Austria

Design, manufacturing and service from a single source in Marchtrenk — since 1995. Short paths, dedicated contacts, full responsibility for the result.

/ FAQ

Frequently asked questions.

  • / 01Do your gearboxes withstand the shock loads in a rolling mill?+
    Yes — because we design for the real load spectrum, including shock peaks and reversing loads, and dimension the critical points accordingly. That is exactly what ATP heavy-duty gearboxes are made for.
  • / 02Do you also service gearboxes from other manufacturers in our plant?+
    Yes, our service is brand-independent. We inspect, repair and retrofit drives from all manufacturers — including spare-parts manufacture to original dimensions.
  • / 03How quickly are you on site after a failure?+
    Our emergency service is available around the clock; within the DACH region we are on site in under 24 hours to keep downtime as short as possible.

So your plant never stands still.

Whether new design, retrofit or acute damage: send us your plant and load case — and get a solid engineering assessment, not a brochure.

+43 7243 51472-0